Material transfer cart — 2-ton custom trackless cart for material barrels
The 2-ton custom trackless transfer cart for material barrels is specially designed and developed for the enclosed transfer of barrel‑shaped materials in industries such as chemical, coating, food, pharmaceutical and other industries.
It features an integrated design combining the material barrel and trackless chassis, balancing transfer efficiency and material safety.
| Load Capacity |
2 Tons(4409 lbs). |
| Power type |
Battery powered. |
| Application |
Various liquid industrial fluids, such as coatings, paints, lubricating oils, hydraulic oils, engine oils, and more. |
| Add-on |
Sealed Locking Bucket Lid、Mechanical Bucket Locking Mechanism. |
Material transfer cart — 2-ton custom trackless cart for material barrels
The 2-ton custom trackless transfer cart for material barrels is specially designed and developed for the enclosed transfer of barrel‑shaped materials in industries such as chemical, coating, food, pharmaceutical and other industries.
It features an integrated design combining the material barrel and trackless chassis, balancing transfer efficiency and material safety.
| Load Capacity |
2 Tons(4409 lbs). |
| Power type |
Battery powered. |
| Application |
Various liquid industrial fluids, such as coatings, paints, lubricating oils, hydraulic oils, engine oils, and more. |
| Add-on |
Sealed Locking Bucket Lid、Mechanical Bucket Locking Mechanism. |
Working Principle & Standard Operating Procedure
The material transfer cart adopts a hollow through-type protective structure design. There is no load-bearing base plate inside the barrel, and the vehicle does not bear the workpiece directly throughout the transportation cycle. Workpieces are fully supported by station jacking equipment, fixed lifting mechanisms or dedicated ground pallets during the entire transfer process. Serving only as a mobile sealed protective enclosure, the transfer vehicle performs isolation, shielding and protection functions during transportation without providing mechanical support for the workpieces.
This structure completely eliminates risks such as extrusion, friction and collision damage to precision components and high-hazard materials. It constitutes a dedicated transfer solution for operating conditions requiring high hazard control, high cleanliness and high shielding performance.
Full Operating Procedure
Product Structure
This material transfer cart adopts a modular split structure, consisting of four independent modules: heavy-duty trackless chassis, hydraulic shielding barrel, travel drive system and intelligent electronic control system. Each module enables easy maintenance and strong adaptability to diverse working conditions.
01
Heavy-Duty Reinforced Trackless Chassis Platform
It adopts an integrally welded steel frame featuring high structural rigidity and excellent resistance to deformation. The chassis neatly integrates power battery packs, hydraulic power unit, drive assembly, electric control cabinet, alarm system and anti-collision mechanism internally. The widened chassis layout effectively lowers the overall vehicle center of gravity, ensuring stable steering, start-stop operation and low-speed travel under heavy-load conditions, and preventing rollover, deviation and vibration issues.
02
Hydraulic Shielding Barrel
It adopts a split half-curved barrel driven synchronously by dual hydraulic cylinders for smooth, highly synchronous jamming-free opening and closing. Barrel linings can be customised per working conditions: radiation-shielding lead sheets, high-temperature insulation, acid-alkali anti-corrosion liners and dustproof gaskets, satisfying isolation needs of diverse high-hazard materials. The barrel seals tightly upon closure. Paired with matching linings, it offers fully enclosed protection against dust, radiation, volatiles and external contact.
03
Trackless Rubber-Travel Wheel System
Fitted with industrial solid polyurethane drive wheels, the system offers wear resistance, quiet operation and non-marking performance without damaging epoxy flooring. Straight-line steering and 360° in-place omnidirectional travel modes are available as optional configurations. No rails or extensive civil engineering modifications are required. Operating routes are unrestricted; the vehicle can switch between workstations freely and plan transfer paths flexibly, making it suitable for complex workshop layouts.
04
Intelligent Electronic Control System
Standardly equipped with industrial wireless remote control, it enables remote start/stop, travelling, steering, and barrel opening and closing. The equipment reserves interfaces for fully automatic upgrade and can be integrated with AGV systems featuring laser, magnetic tape or QR code navigation. It supports connection with workshop MES and PLC systems to realize fully automatic unattended transportation, automatic positioning and automatic cyclic operation.
Core Product Advantages
Differing from traditional load-carrying transfer carts, this material transfer cart focuses on protected transport and non-contact operation as dedicated equipment for special materials.
Mobile Full-Range Shielding Protection
360° closed-loop isolation is maintained during transportation, effectively preventing radiation leakage, dust adhesion, chemical volatilization and workpiece collision damage. It suits transfer scenarios for high-risk and sensitive materials.
Low-Noise & Stable Operation
Flexible rubber-wheel travel and uniform-speed hydraulic opening/closing are adopted. Equipped with buffer speed regulation for smooth start and stop, the system effectively reduces operating impact and mechanical vibration.
Fully Modular Customizable Design
Barrel dimensions, opening stroke, lining materials, load capacity and travel modes are customizable. The chassis is universally reusable. Detach the barrel for alternative tooling to boost utilization and cut procurement costs.
Non-Contact Damage-Free Transfer
The vehicle frame does not lift or squeeze workpieces during transportation, fundamentally eliminating scratches, deformation and compression damage to precision components.
Trackless Operation, Less Civil Work
No steel rails are required, and workshop floors remain intact. Travel routes can be adjusted at any time to accommodate material circulation across multiple processes and workstations.
Automatic Intelligent Upgrade Capability
It supports unmanned navigation, automatic obstacle avoidance, automatic positioning and assembly line interconnection, meeting upgrading requirements for smart factories.
Complete Safety Protection System
For high-risk material transfer applications, this material transfer cart is equipped with multiple combined mechanical and electrical safety protection mechanisms to meet safety operation standards for industrial high-hazard workshops.
Mechanical Lock Protection for Barrel
The barrel is automatically mechanically locked during transportation to prevent accidental opening of the barrel shells caused by vibration and jolting.
Intelligent Anti-Collision Protection
Fitted with infrared anti-collision sensors and mechanical safety bumpers, the vehicle stops and alerts automatically upon detecting obstacles to avoid severe collisions.
Audible and Visual Alarm System
Audio-visual alerts run continuously during travelling, barrel opening/closing and operation to warn nearby personnel to keep clear, ensuring safer workshop operations.
Emergency Power Cut & Stop System
Physical emergency stop buttons are installed on both the front and rear of the vehicle. All power to the unit can be cut off with one press in emergencies.
Comprehensive Electrical Protection
The electronic control system features low-battery, overload and short-circuit protection to extend equipment service life and eliminate electrical hazards.
Safety Lock for Station Positioning
The barrel opening and closing functions are automatically disabled if the vehicle is not fully positioned and locked, preventing incorrect operation.
Optional Custom Configurations
- Rated load capacity: 1T, 2T, 3T; custom non-standard heavy load capacities are available.
- Barrel linings: radiation-shielding lead layers, high-temperature thermal insulation layers, acid & alkali resistant anti-corrosion layers, dustproof sealing layers.
- Control modes: manual remote control / semi-automatic point-to-point control / fully automatic AGV with laser navigation.
- Travel & steering modes: standard straight-line steering, omnidirectional in-place traversing, universal directional travel.
- Special configurations: explosion-proof electrical components, cleanroom dedicated version, high-temperature adaptation package, low-temperature anti-freezing package.
- Signal feedback: barrel open/closed signal output, station positioning signal, fault alarm signal, and interconnection interfaces for external systems.
Applicable Working Conditions, Industries and Transported Materials
Applicable Scenarios:
This material transfer cart is suitable for special workpiece transfer in production, inspection, laboratory and storage processes requiring isolation protection against dust, radiation, corrosion, oxidation and impact. It can replace manual handling operations for high-risk materials.
Applicable Industries:
- Nuclear industry, special equipment and military manufacturing;
- Fine chemicals, hazardous waste treatment and corrosive material processing;
- New energy powder materials and lithium battery raw material production;
- Non-ferrous metallurgy, high-temperature billet processing and precision casting manufacturing;
- High-end precision equipment and aerospace component manufacturing.
Typical Transported Materials:
Radioactive assemblies, special filter elements, chemically corrosive components, high-temperature workpieces, precision castings, oxidation-prone parts, sealed powder materials, high-risk experimental components, etc.
Operating Conditions of Material Transfer Cart
FAQ
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