Battery powered transfer cart — 30 Ton Lithium Battery Powered Trackless Cart
A Battery powered transfer cart is a material handling device driven by a built-in onboard battery installed inside the cart body. It supplies power to the DC motor via an electrical control system, enabling smooth start and stop, forward and reverse travel, as well as stepless speed adjustment.
With an extensive driving range and high applicability, this cart is suitable for material transportation in a wide variety of working sites.
| Load Capacity |
30 Tons. |
| Power type |
Battery powered. |
| Application |
Large molds, machine tool beds, large castings/forgings, transformers, motors, generator housings, heavy-duty plates, profiles, and more. |
| Control Mode |
Wired Handle + Wireless Remote Control (Dual Mode) |
Battery powered transfer cart — 30 Ton Lithium Battery Powered Trackless Cart
A Battery powered transfer cart is a material handling device driven by a built-in onboard battery installed inside the cart body. It supplies power to the DC motor via an electrical control system, enabling smooth start and stop, forward and reverse travel, as well as stepless speed adjustment.
With an extensive driving range and high applicability, this cart is suitable for material transportation in a wide variety of working sites.
| Load Capacity |
30 Tons. |
| Power type |
Battery powered. |
| Application |
Large molds, machine tool beds, large castings/forgings, transformers, motors, generator housings, heavy-duty plates, profiles, and more. |
| Control Mode |
Wired Handle + Wireless Remote Control (Dual Mode) |
Core Advantages
Our Battery powered transfer carts integrates high efficiency, safety, energy conservation and flexible adaptability, fully meeting various material handling demands in factory operations.
Unrestricted Travel Performance
Powered by built-in batteries, it completely breaks free from the limitations of tracks, cables and external power supplies. It flexibly navigates narrow aisles, corners and cross-factory passages. Its minimum turning radius perfectly adapts to complex industrial layouts, with no need to adjust site structures for equipment operation.
Stable Heavy-load Operation
Adopting a high-strength frame and distributed load-bearing design, paired with anti-slip and wear-resistant wheels, the equipment runs smoothly without jolts under heavy loads. It achieves precise load capacity from several tons to dozens of tons, preventing material displacement and collision, and protecting high-value workpieces and equipment.
Energy Saving & Environmental Protection
Featuring pure electric drive with zero exhaust emissions, it fully complies with environmental policies and workshop air quality standards. It is well suited for production environments with strict requirements for airtightness, dust-free conditions and noise reduction.
Long Endurance Runtime
Equipped with industrial-grade large-capacity maintenance-free batteries, it stably supports 8 hours of continuous operation. The fast charging mode quickly restores 80% power within 1–2 hours, fully meeting daily working hour demands.
Easy Operation & User-Friendly Control
It integrates dual control modes: wireless remote control and handle operation. With a streamlined button layout, ordinary workers can master operation in just 10 minutes.It is also equipped with automatic operation, speed limit protection and anti-collision warning functions.
Low Consumption & Easy Maintenance
All core components adopt industrial-grade configuration, with an ingress protection rating of IP54. It is dust-proof and moisture-resistant, featuring a failure rate 40% lower than the industry average. With fewer wearing parts and easy replacement, it keeps annual maintenance costs at a low level.
Core Advantages
Our Battery powered transfer carts integrates high efficiency, safety, energy conservation and flexible adaptability, fully meeting various material handling demands in factory operations.
Unrestricted Travel Performance
Powered by built-in batteries, it completely breaks free from the limitations of tracks, cables and external power supplies. It flexibly navigates narrow aisles, corners and cross-factory passages. Its minimum turning radius perfectly adapts to complex industrial layouts, with no need to adjust site structures for equipment operation.
Stable Heavy-load Operation
Adopting high-strength frame and distributed load-bearing design, with anti-slip wear-resistant wheels, the equipment runs smoothly without jolts under heavy loads. It ensures precise tonnage load capacity, avoids material shift and collision, protecting high-value workpieces and equipment.
Energy Saving & Protection
Featuring pure electric drive with zero exhaust emissions, it fully complies with environmental policies and workshop air quality standards. It is well suited for production environments with strict requirements for airtightness, dust-free conditions and noise reduction.
Long Endurance Runtime
Equipped with industrial-grade large-capacity maintenance-free batteries, it stably supports 8 hours of continuous operation. The fast charging mode quickly restores 80% power within 1–2 hours, fully meeting daily working hour demands.
Easy Operation & User-Friendly Control
It integrates dual control modes: wireless remote control and handle operation. With a streamlined button layout, ordinary workers can master operation in just 10 minutes.It is also equipped with automatic operation, speed limit protection and anti-collision warning functions.
Low Consumption & Easy Maintenance
All core components adopt industrial-grade configuration, with an ingress protection rating of IP54. It is dust-proof and moisture-resistant, featuring a failure rate 40% lower than the industry average. With fewer wearing parts and easy replacement, it keeps annual maintenance costs at a low level.
The Importance of Battery powered transfer cart in Material Handling
Application Scenarios of Battery Powered Transfer Cart
With the core advantages of cable-free operation, zero emission and high flexibility, the battery powered transfer cart is widely applicable to indoor and outdoor short-distance material handling scenarios.
Industrial Manufacturing Industry
Machining and auto parts adopt this cart. It transports machine tools, castings, molds, steel workpieces for cross-workstation short-distance handling. It circulates frames, chassis, stampings and assemblies for production line conveying.
Chemical and New Energy Industry
It transports chemical equipment, storage tanks, reaction kettles, lithium battery workshop heavy materials and energy storage equipment. Featuring eco-friendly zero exhaust emission, it suits enclosed and sealed factory buildings.
Metallurgy and Steel Industry
It is applied in steel mill workshops and stockyards for the transportation of steel coils, plates, profiles, billets and castings, as well as inter-workshop material transfer within the plant. Operation is free from the limitations of fixed tracks and cables.
Warehousing and Logistics
Suitable for efficiently transporting palletized goods, container components and bulk materials in large warehouses, logistics parks and industrial parks. It is applicable to both indoor and outdoor working sites with flexible and adjustable traveling routes.
Working Principle and Structural Composition of Battery Powered Transfer Cart
Power Supply and Start-up
The battery pack outputs electric power to supply energy for core components such as the drive motor and controller, putting the equipment into standby operation mode.
Command Reception
The operator sends operation commands easily and remotely via the wireless remote control, and the command signals are transmitted to the controller.
Power Regulation
As the control center, the controller adjusts output current to regulate motor speed, direction, start/stop. It also triggers overload, undervoltage and other safety protections.
Power Transmission
The motor converts electrical energy into mechanical energy and supplies power to the reducer. The reducer lowers speed, boosts torque via internal gears, then transfers power and torque to the wheel assembly.
Travel Execution
Driven by sufficient electric power, the wheels rotate steadily to drive the frame and loaded materials for smooth movement, completing various designated industrial material handling tasks efficiently.
Stopping and Braking
When a stop command is received or a safety protection condition is triggered, the controller cuts off power to the motor, activates the braking mechanism, and brings the equipment to a smooth stop.
Working Principle and Structural Composition of Battery powered transfer trolley
Power Supply and Start-up
The battery pack outputs power to supply energy for core components such as the drive motor and controller, putting the equipment into standby operation mode.
Command Reception
The operator sends operation commands easily and remotely via the wireless remote control, and the command signals are transmitted to the controller.
Power Regulation
As the control center, the controller adjusts output current to regulate motor speed, direction, start/stop. It also triggers overload, undervoltage and other safety protections.
Power Transmission
The motor converts electrical energy into mechanical energy and supplies power to the reducer. The reducer lowers speed, boosts torque via internal gears, then transfers power and torque to the wheel assembly.
Travel Execution
Driven by sufficient electric power, the wheels rotate steadily to drive the frame and loaded materials for smooth movement, completing various designated industrial material handling tasks efficiently.
Stopping and Braking
When a stop command is received or a safety protection condition is triggered, the controller cuts off power to the motor, activates the braking mechanism, and brings the equipment to a smooth stop.
Structural Composition
Each component performs its respective functions and cooperates synergistically to ensure the stable and efficient operation of the entire vehicle.
Frame
Battery Pack
Drive Motor
Controller
Reducer
Wheel Assembly
Wireless Remote Controller
Safety Protection Device
Structural Composition
Each component performs its respective functions and cooperates synergistically to ensure the stable and efficient operation of the entire vehicle.
Frame
Battery Pack
Drive Motor
Controller
Reducer
Wheel Assembly
Wireless Controller
Safety Device
Technical Parameters Table Of RWP Trackless Electric Transfer Cart
| Technical Parameters Table Of RWP Trackless Electric Transfer Cart | |||||||||||
| Rated Load Capacity（t） | 5 | 10 | 15 | 20 | 30 | 40 | 50 | 60 | 80 | 100 | |
| Table Size(mm) | Length | 2400 | 2700 | 2700 | 3000 | 3500 | 4000 | 4500 | 5000 | 6000 | 6000 |
| Width | 1500 | 1800 | 1800 | 2000 | 2200 | 2000 | 2200 | 2500 | 3000 | 3000 | |
| Height | 470 | 550 | 600 | 700 | 700 | 800 | 900 | 1000 | 1000 | 1000 | |
| Ground Clearance（mm） | ≥50 | ≥100 | |||||||||
| Turning Radius（mm） | 2200 | 2500 | 2500 | 2800 | 3300 | 7000 | 8000 | 9000 | 10000 | 10000 | |
| Steering mode | Differential Steering | Hydraulic Steering | |||||||||
| Operation Method | Remote Control & Hand Operate Pendant | ||||||||||
| Move Way | Forward,backward, turning while driving with no stop,and 360° rotation | Forward,backward, turning while driving with no stop | |||||||||
| Running Speed（m/min） | 25 | 20 | |||||||||
| Motor Type | Low-voltage alternating current (AC) motor / brushless direct current (DC) motor | ||||||||||
| Brake Mode | Electromagnetic Brake | ||||||||||
| Protective Measures | Audible and visual alarm lamp+ Emergency stop button+Laser obstacle avoidance sensor(Optional)+Anti-collision contact edge(Optional) | ||||||||||
| Wheel Quantity | 4 | 6 | 8 | ||||||||
| Drive Wheel Diameter（mm） | Ф360 | Ф400 | Ф400 | Ф450 | Ф500 | Ф500 | Ф550 | Ф600 | Ф550 | Ф550 | |
| Wheel Material | Steel Core + Polyurethane /Rubber Tire | ||||||||||
| Battery Capacity（kW·h） | 5.5 | 8.5 | 10.5 | 14 | 18.5 | 18.5 | 22.5 | 30 | 37.8 | 45.3 | |
| Battery Type | Lead-Acid Battery | Lithium Battery | |||||||||
| Battery Endurance | 5h Customized As Needed | 4h Customized As Needed | |||||||||
| Battery Charging Time | ≤7h | ≤5h | |||||||||
| Battery Charger | AC220V/AC380V | ||||||||||
| Ground type | Cement Floor、Steel Plate Ground 、Epoxy Floor,Asphalt Floor | ||||||||||
| Full-Load Climbing Capacity | 5% | 3% | |||||||||
| Working Environment | Temperature: -10°c～40°c; Humidity: 20%～80%, No Condensation(Customized for high-temperature and explosion-proof environments) | ||||||||||
| Vehicle Body Color | Customized | ||||||||||
| Other Functions | Battery Power Display,Over Voltage, Under Voltage, Over Current Protection etc | ||||||||||
Track & Trackless Battery-Powered Electric Transfer Cart On-demand Selection Guide
Battery-powered electric transfer carts fall into two main categories: rail-type and trackless-type. They differ greatly in working conditions, travel environments and application requirements. The optimal model should be selected based on site layout, transportation routes, operational flexibility and budget.
Rail transfer carts feature fixed travel paths, heavy load capacity and stable safe operation, ideal for heavy-duty frequent shuttle transportation along fixed factory routes.Trackless transfer carts require no rail installation. Boasting flexible steering and strong site adaptability, they support adjustable travel paths and suit material handling across scattered spots and irregular working areas.Users shall choose the proper cart model according to actual operation routes, load weight and on-site conditions.
Remarkable Provides Customized Services
We offer full-dimensional customization services to meet personalized material handling demands across different industries and application scenarios, ensuring the equipment perfectly matches your actual working conditions.
Load Capacity Customization
We customize load capacity solutions from 1 ton to 500 tons according to the actual weight of transported materials, and optimize the load-bearing structure to ensure stability and safety under heavy loads.
Platform Customization
The platform size can be adjusted on demand. Custom options include anti-slip platform, flat platform, fenced platform, and platform with fixing buckles.
Performance Customization
Customizable climbing capacity and driving endurance to meet long-distance and high-gradient transportation requirements.
Special Environment Customization
Available customizations: explosion-proof design, high-temperature resistance, waterproof and moisture-proof performance.
Additional Function Customization
Optional accessories can be installed, such as lifting platforms, supports, saddle seats, clamping devices, robotic arms, roller conveyors and more, to satisfy your diverse material handling needs.
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