Jib Crane Transfer Cart — 40-Ton Jib Crane Transfer Cart
The Jib Crane Transfer Cart is a heavy-duty rail-bound handling equipment equipped with a heavy-load jib crane, designed for lifting, rotating and fixed-point rail transport of heavy materials in heavy industrial workshops. Fitted with a 360° rotatable jib crane, it independently completes lifting, rotating, picking and placing—integrating hoisting, slewing and rail transfer.
Constructed with high-strength steel, it offers large load capacity and durability, adapting to harsh conditions in steel plants, heavy machinery factories and large equipment workshops. It enables on-site integrated hoisting and conveying, greatly improving material handling efficiency in heavy industry.
| Load Capacity |
40 Tons(88,185 lbs). |
| Power type |
Battery powered. |
| Application |
Steel coils, steel ingots, forgings, castings, steel structural parts, molds, heavy-duty tooling, etc. |
| Add-on |
360° slewing jib crane |
Jib Crane Transfer Cart — 40-Ton Jib Crane Transfer Cart
The Jib Crane Transfer Cart is a heavy-duty rail-bound handling equipment equipped with a heavy-load jib crane, designed for lifting, rotating and fixed-point rail transport of heavy materials in heavy industrial workshops. Fitted with a 360° rotatable jib crane, it independently completes lifting, rotating, picking and placing—integrating hoisting, slewing and rail transfer.
Constructed with high-strength steel, it offers large load capacity and durability, adapting to harsh conditions in steel plants, heavy machinery factories and large equipment workshops. It enables on-site integrated hoisting and conveying, greatly improving material handling efficiency in heavy industry.
| Load Capacity |
40 Tons(88,185 lbs). |
| Power type |
Battery powered. |
| Application |
Steel coils, steel ingots, forgings, castings, steel structural parts, molds, heavy-duty tooling, etc. |
| Add-on |
360° slewing jib crane |
The Pain Points of Separate Jib Crane & Transfer Cart
Pain 1: Higher Total Investment Separate jib crane and transfer cart require double expenditure on equipment, ground foundation construction and electrical layout, raising overall factory investment.
Pain 2: Limited Workshop Space & Higher Damage Risk Two independent machines occupy more floor space, which is troublesome for compact workshops. Workpieces are prone to collision damage during cross-station transfer.
Pain 3: Poor Workflow Coordination & Low Productivity Two operators are needed for hoisting and transportation. Uncoordinated operation leads to idle waiting and cannot match continuous production rhythm.
Product Structure
The complete machine consists of an upper jib crane hoisting unit and a lower electric transfer cart chassis unit. It adopts modular welded assembly design, enabling easy disassembly, container shipping and after-sales maintenance.
Jib Crane Hoisting Unit
Transfer Cart Chassis Unit
Selection Comparison
Rail-Mounted Jib Crane Transfer Cart
Trackless Jib Crane Transfer Cart
Core Advantages of Integrated Jib Crane Transfer Cart
Integrated lifting & transfer unit
The jib lifting assembly and transfer chassis form an integrated unit. No need to purchase two separate units, significantly cutting machinery and infrastructure expenditure and lowering workshop renovation costs.
Single-operator full load handling
Integrated controls handle lifting, slewing, travelling and positioning. Only one operator is required, delivering sustained labour savings and eliminating downtime caused by multi-person coordination.
Compact space-saving structure
The consolidated footprint occupies less area than a separate jib crane paired with a transfer trolley. Deployable in confined workshops, freeing up space for raw materials and tooling storage.
Less workpiece collision & scrap
Workpieces do not require re-securing after lifting; hoisting and transportation are completed in a single workflow. This avoids collision damage from repeated handling and effectively cuts scrap rates.
Simple maintenance, fewer spares
The unit is equipped with a unified power and control system. Unlike two standalone machines, only one set of wear parts needs stocking, greatly reducing routine inspection and maintenance workloads.
Customisable for varied conditions
Load capacity, jib length, power supply, explosion-proof setups, low-headroom designs and automation can be tailored to needs. Extensive line modifications are unnecessary for seamless on-site integration.
Integrated Jib Crane Transfer Cart vs. Separate Jib Crane & Transfer Cart
| Comparison Item | Separate Equipment | Our Integrated Cart |
| Total Investment | High (double equipment & foundation cost) | Lower, one-stop procurement |
| Floor Space Occupation | Large, two sets layout required | Compact, save workshop area |
| Operators Required | 2 workers | Only 1 operator |
| Workflow Continuity | Disconnected, frequent waiting | One-machine continuous operation |
| Workpiece Safety | High collision risk | Stable integrated handling |
| Maintenance Management | Two sets of spare parts & inspection | Unified maintenance system |
Comprehensive Standard Safety Protection
Lifting Safety
- Overload protection
- Upper lifting limit switch
- Jib slewing limit switch
- Safety latch hook
- Electromagnetic fail-safe brake (automatic braking upon power loss)
Transfer Cart Safety
- Front and rear audible and visual warning lights
- Infrared anti-collision sensors
- Shock-absorbing bumper blocks
- Emergency stop (E-Stop) button
Electrical Safety
- IP54-rated enclosure protection
- Leakage current protection
- Overcurrent and overcharge protection
- Insulated wheels for enhanced electrical safety
Structural Safety
- Anti-overturn chassis design
- Optimized center-of-gravity distribution for heavy-duty applications
- Enhanced stability to minimize the risk of tipping during lifting and transportation
Optional Safety Upgrades
- Explosion-proof design
- High-temperature thermal insulation
- Dust-proof sealed motors
- Laser obstacle detection system
- Real-time load monitoring system
- Remote emergency shutdown function
- These upgrades make the equipment ideal for hazardous applications in oil & gas, defense manufacturing, foundries, metallurgy, chemical processing, and other high-temperature or explosion-risk environments.
Comprehensive Standard Safety Protection
Lifting Safety
- Overload protection
- Upper lifting limit switch
- Jib slewing limit switch
- Safety latch hook
- Electromagnetic fail-safe brake (automatic braking upon power loss)
Structural Safety
- Anti-overturn chassis design
- Optimized center-of-gravity distribution for heavy-duty applications
- Enhanced stability to minimize the risk of tipping during lifting and transportation
Electrical Safety
- IP54-rated enclosure protection
- Leakage current protection
- Overcurrent and overcharge protection
- Insulated wheels for enhanced electrical safety
Transfer Cart Safety
- Front and rear audible and visual warning lights
- Infrared anti-collision sensors
- Shock-absorbing bumper blocks
- Emergency stop (E-Stop) button
Optional Safety Upgrades
- Explosion-proof design
- High-temperature thermal insulation
- Dust-proof sealed motors
- Laser obstacle detection system
- Real-time load monitoring system
- Remote emergency shutdown function
- These upgrades make the equipment ideal for hazardous applications in oil & gas, defense manufacturing, foundries, metallurgy, chemical processing, and other high-temperature or explosion-risk environments.
Applications
Mold & Die Manufacturing
Ideal for handling injection molds, stamping dies, die-casting molds during loading, unloading, storage, short-distance workshop transport. The integrated jib crane eliminates overhead crane installation needs, making it suitable for compact mold shops and mold maintenance stations without occupying valuable overhead space.
Power Transformer Manufacturing
Designed for transporting transformer cores, windings, and small transformer components between workstations. Explosion-proof models are available for transformer production facilities. Smooth lifting and travel ensure stable, vibration-free handling with precise positioning for winding, assembly, and testing operations.
Steel Fabrication & Metallurgical Industry
Suitable for lifting and transporting steel plates, precision castings, forgings, and other heavy metal components. High-temperature and corrosion-resistant models are available for demanding environments such as foundries, hot rolling mills, and high-dust workshops, providing a flexible alternative to fixed jib cranes.
Renewable Energy & Wind Power Equipment
Ideal for handling wind turbine flanges, bearings, nacelle components, and other medium-sized assemblies during production and assembly. The trackless omnidirectional model allows flexible movement between multiple workstations and easy navigation through narrow assembly aisles.
Machinery & Automotive Manufacturing
Perfect for loading, unloading, and transferring machine tool beds, engine housings, stamped components, and precision mechanical parts. Millimeter-level positioning accuracy enables seamless integration with automated production lines, machining centers, and assembly systems.
Defense & Aerospace Manufacturing
Custom-engineered explosion-proof, high-precision models safely handle precision structural components and specialty alloys. The equipment meets international safety standards and can be configured for stringent defense and aerospace manufacturing requirements.
Applications
Mold & Die Manufacturing
Ideal for handling injection molds, stamping dies, and die-casting molds during loading, unloading, storage, and short-distance workshop transportation. The integrated jib crane eliminates overhead crane installation, making it suitable for compact mold shops and dedicated mold maintenance stations without occupying valuable overhead space.
Power Transformer Manufacturing
Designed for transporting transformer cores, windings, and small transformer components between workstations. Explosion-proof models are available for transformer production facilities. Smooth lifting and travel ensure stable, vibration-free handling with precise positioning for winding, assembly, and testing operations.
Steel Fabrication & Metallurgical Industry
Suitable for lifting and transporting steel plates, precision castings, forgings, and other heavy metal components. High-temperature and corrosion-resistant models are available for demanding environments such as foundries, hot rolling mills, and high-dust workshops, providing a flexible alternative to fixed jib cranes.
Renewable Energy & Wind Power Equipment
Ideal for handling wind turbine flanges, bearings, nacelle components, and other medium-sized assemblies during production and assembly. The trackless omnidirectional model allows flexible movement between multiple workstations and easy navigation through narrow assembly aisles.
Machinery & Automotive Manufacturing
Perfect for loading, unloading, and transferring machine tool beds, engine housings, stamped components, and precision mechanical parts. Millimeter-level positioning accuracy enables seamless integration with automated production lines, machining centers, and assembly systems.
Defense & Aerospace Manufacturing
Custom-engineered explosion-proof, high-precision models safely handle precision structural components and specialty alloys. The equipment meets international safety standards and can be configured for stringent defense and aerospace manufacturing requirements.
FAQ
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